S/S Teflon Brake Hose Kit Banjo to Banjo 2x4.5m Stainless Braided

Trojan’s S/S Teflon Brake Hose Kit is a purpose-built hydraulic brake line upgrade designed for demanding brake performance. Each hose features a PTFE (Teflon) inner core wrapped in a plastic-coated stainless steel braid, delivering exceptional strength and flexibility. This combination minimizes hydraulic expansion under heavy braking and stands up to heat, abrasion, and road debris, helping your braking system stay consistent when it matters most.

Why this kit stands out

• High-performance PTFE inner hose with a stainless braided jacket for superior strength, durability, and minimal expansion under load
• Two 4.54 m (approximately 4.5 m) hoses, Banjo-to-Banjo, enabling flexible routing along the chassis while maintaining reliable hydraulic flow
• Ready-to-install package that reduces maintenance time and eliminates guesswork with all necessary fittings included
• Corrosion-resistant stainless components and copper seal washers designed to seal securely for long-term reliability
• Versatile installation options: route internally along the chassis with protective rubber grommets or externally with insulated P-clips
• Designed to integrate seamlessly with standard 3/8” UNF banjo fittings, making upgrades straightforward for a wide range of vehicles

What’s in the kit

• 2 x SS braided hose TEFLON BJO to BJO 4.54 m (T584500)
• 1 x Double banjo bolt, 3/8" UNF, stainless steel (T580001)
• 1 x Single banjo bolt, 3/8" UNF, stainless steel (T580000)
• 7 x Copper seal washers, 3/8" x 5/8" x 3/64" (T580002)
• 2 x Insulated P-clips, 8 mm diameter; compatible with M6 or 1/4" fasteners (T580003)
• 2 x Grommets for brake hose routing; suitable for 18 mm hole (T580004)

Installation and routing

Trojan’s brake hose kit is engineered for straightforward installation without the need for special tools. Route the hoses along the chassis either internally, protected by the rubber grommets, or externally using the insulated P-clips. The included banjo bolts and copper washers ensure a reliable, leak-free seal at each connection. Regularly inspect the hoses and fittings for signs of wear, damage, or fluid leakage, and torque the banjo bolts to the vehicle manufacturer’s specifications.

Ideal applications and benefits

Best suited for vehicles that demand robust braking performance in rough conditions—such as off-road rigs, overland builds, or performance-oriented street/track setups. The stainless braid protects the hose from abrasion, while the PTFE core maintains precise hydraulic response, delivering a firmer pedal feel and more consistent stopping power even after repeated hard braking. Compared with traditional rubber lines, this kit offers superior heat resistance, lower volumetric expansion, and longer service life in demanding environments.

Who should consider this upgrade

• Vehicle owners seeking a durable, race-proven brake hose solution for high-performance or off-road applications
• DIY enthusiasts looking for a complete, ready-to-install kit with all necessary fittings included
• Builders aiming to improve pedal feel, braking consistency, and reliability under extreme braking conditions

Key specs and compatibility notes

The kit uses two 4.54 m stainless braided hoses with Banjo-to-Banjo connections and standard 3/8" UNF fittings. Included hardware ensures secure sealing and clean routing, while the dual-hose design provides flexibility for chassis layouts that require longer, continuous lines. This upgrade is purpose-built for vehicles within the Vehicle Parts & Accessories > Brake Lines category and is aligned with Trojan’s reputation for durable, performance-focused components.

Upgrade your braking system with Trojan’s S/S Teflon Brake Hose Kit Banjo to Banjo 2x4.5m Stainless Braided for confident stopping power, consistent feel, and lasting reliability in any demanding driving scenario.