Hydrapro Alpha G1600 Trojan Trailer Brake Actuator Fast 1000 PSI Response for Disc Brakes on Single to Quad Axles

The Hydrapro Alpha G1600 redefines trailer braking with rapid, reliable response and a purpose-built design for DISC brakes on single, tandem, tri, and quad-axel trailers. Delivering up to 1000 psi in just 0.184 seconds, this is braking performance you can count on, even under tough conditions on the open road.

What makes the Hydrapro Alpha G1600 stand out

• Integrated compatibility, no extra hardware: An in-built compatibility adapter eliminates the need for a separate device, simplifying installation and reducing clutter on your trailer.
• Rugged, weatherproof build: Anodized T6-grade extruded alloy housing and a weatherproof case shield the unit from saltwater, extreme temperatures, dust, and rough road conditions. Conformal coating on the circuit board adds moisture protection for long-lasting performance.
• Independent fluid system: The independently sealed fluid tank keeps brake fluid separate from other components, reducing cross-contamination and maintenance concerns.
• Low-maintenance design: High-powered DC motor with a quality pump and minimal moving parts means fewer wear items and easier servicing.
• Two-year hassle-free warranty: Peace of mind that backs up real-world durability and performance.

Technical details at a glance

• System type: DOT compliant brake actuator for disk brakes
• Power and electrical: 12V DC, min 30A circuit; max current draw 18–24A
• Hydraulic specs: 3/16" inverted flare hydraulic port
• Fluid: DOT 4 brake fluid
• Fluid capacity: 15.7 oz
• Dimensions: Length 255 mm (10"), Height 152 mm (6"), Width 90 mm (base) / 44 mm (top)
• Mounting centers: 275 mm L × 40 mm W (10.9" × 1.6"); mounting holes 278 mm × 35 mm (10.95" × 1.38"); hole diameter 12 × 8 mm (1.2 cm × 0.8 cm)
• Wiring: Black = 12V power; Blue = brake controller signal; Yellow = breakaway; White = ground
• Wire gauge recommendations: 10 AWG for black/white; 12 AWG for blue/yellow
• Dry installation: Independently sealed fluid tank supports reliable operation across varying environments

Ideal use cases

Whether you’re outfitting a commercial fleet, an RV, or a heavy-duty trailer, the Hydrapro Alpha G1600 is designed to handle multiple axle configurations with consistent, predictable braking. Its fast response time helps shorten stopping distances on loads of all sizes, giving drivers more control in wet or uneven conditions. The unit’s robust protection and moisture-resistant electronics are especially valuable for saltwater environments, rural roads, or long-haul applications where reliability matters most.

Why this matters for you

Traditional brake actuators can demand extra compatibility devices, frequent maintenance, and worry about weather exposure. The Hydrapro Alpha G1600 tackles these pain points head-on with an integrated adapter, sealed fluid system, and a carrier that’s built to endure. The result is a braking solution that’s easier to install, more durable, and consistently accurate—so you can focus on the road and your load.

What you get with the Hydrapro Alpha G1600

• Hydrapro Alpha G1600 brake actuator
• In-built compatibility adapter for straightforward installation
• Independently sealed fluid reservoir
• Conformal-coated electronics for moisture resistance
• Weatherproof anodized alloy housing for harsh environments
• Two-year warranty for long-term confidence

Ready to upgrade? The Hydrapro Alpha G1600 is engineered to deliver precise, rapid braking across a range of trailer configurations, with durability you can count on in demanding conditions. Its thoughtful design, robust protection, and clear installation pathway make it the smart choice for serious towing performance.

Deutsche-Hydrapro™ Product Manual (Adobe PDF) 3.47MB