Trojan Stainless Steel Braided Brake Hose Kit — Banjo to Banjo (2.5m & 5m)

Upgrade your hydraulic braking system with Trojan’s precision‑engineered stainless steel braided brake hose kit. Designed for banjo‑to‑banjo connections, this kit combines a Teflon inner hose with a tough plastic‑coated stainless steel braid to deliver reliable braking feel, superior fade resistance, and long‑term durability. It’s ready to install out of the box and integrates seamlessly with your existing hydraulic brake setup.

Why this brake hose kit stands out

• High‑performance core: A Teflon (PTFE) inner hose provides excellent chemical resistance and minimal expansion under high pressures, ensuring consistent braking response even under demanding conditions.
• Rugged yet flexible: The plastic‑coated stainless steel braid adds exceptional strength and abrasion resistance while allowing flexibility for smooth routing around chassis components.
• Comprehensive hardware included: The kit ships with both single and double banjo bolts, copper seal washers, insulated P‑clips, and grommets sized for standard fasteners—so you can install with confidence without hunting for compatibility parts.
• Versatile installation options: Internal routing along the chassis using rubber grommets for protection or external routing with P‑clips—adaptable to a wide range of vehicle layouts and projects.
• Maintenance‑friendly design: No special tools required for standard installation, reducing downtime and making on‑the‑fly brake line upgrades practical for hobbyists and professionals alike.

Kit contents at a glance

• 1× SS braided hose, Teflon core, Banjo to Banjo — 2.5m
• 1× SS braided hose, Teflon core, Banjo to Banjo — 5m
• 1× Double banjo bolt, 3/8" UNF (steel)
• 1× Single banjo bolt, 3/8" UNF (steel)
• 7× Copper seal washers, 3/8" x 5/8" x 3/64"
• 2× Insulated P‑clips, 8mm diameter (suitable for M6 or 1/4" fasteners)
• 2× Grommets, brake hose suit 18mm hole

Installation guidance and best practices

Trojan’s brake hose kit is designed for straightforward installation aligned with common vehicle layouts. Route the hoses to minimize sharp bends and avoid contact with hot surfaces or moving parts. Use the included rubber grommets for internal chassis routing to protect the hose, or the insulated P‑clips for secure external mounting. The banjo fittings are standard 3/8" UNF, ensuring compatibility with a wide range of master cylinders and calipers. Always torque bolts to the vehicle’s recommended specifications and verify the copper seal washers are seated properly to prevent leaks during initial bleed.

Who benefits most from this kit

• Performance enthusiasts upgrading street cars, track day cars, or off‑road machines who demand consistent braking feel and reduced line expansion under heat.
• DIY installers seeking a reliable, all‑in‑one brake hose solution with hardware included for a clean, professional finish.
• Builders and restorers who want a robust, easy‑to‑fit banjo‑to‑banjo hose set that can be routed internally for a tidy chassis appearance.

Why choose Trojan for brake hose upgrades

Trojan brings proven engineering and a focus on reliability in braking systems. This kit reflects Trojan’s commitment to durable materials, precise fittings, and thoughtful packaging—so you can upgrade with confidence, knowing the components are designed to work together as a cohesive system rather than as loose parts.

Practical tips for best results

• Plan hose routing before installation to minimize bends and protect against abrasion.
• Inspect copper washers for any deformities before sealing banjo fittings.
• Bleed the brake system after installation to remove air and restore firm pedal feel.
• Store hoses away from direct sunlight and chemicals when not in use to extend their service life.